Appendix 1

Tables detailing parts and manufacture time of conventional doors and The Eco Door™

Table 1: Materials
Table 2: IGU/Glazing Components
Table 3: Total Components
Table 4: Machining time
Table 5: IGU/Glazing cure and process times

FRAME MATERIALS
	Conventional Door				The Eco Door™
Part	Quantity	Process	Approx Time		Quantity	Process	Approx Time
Frame	4.712 m (4)	MITRE CUT	2 min 4 cuts		4.732 m (4)	MITRE CUT	2 min 4 cuts
Corner Stakes	4	SOURCED	$		NIL	NIL	NIL
Corner Stake Screws	8 25x6 mm	SOURCED	$		NIL	NIL	NIL
Earth Wire	1 6x4 mm	SOURCED	$		NIL	NIL	NIL
SG Cord Screws	2	SOURCED	$		NIL	NIL	NIL
SG Cord	1	SOURCED	$		NIL	NIL	NIL
Heater Wire	4.7 m	SOURCED	$		NIL	NIL	NIL
Heater Plate	4.6 m 20x0.7 sheet	SOURCED	$		NIL	NIL	NIL
Gasket Retainer	4.7 m	SOURCED	$		NIL	NIL	NIL
Glazing Channel	4.7 m	SOURCED	$		NIL	NIL	NIL
SG Cord Female Connector + Wiring Circuit	1	PLACED IN FACTORY	$		NIL	NIL	NIL
Handle	1	SOURCED	$		1	SOURCED / INJECTION MOULDED	$
Handle Fixings	2	SOURCED	$		2	SOURCED	$
Hinge Torsion Keeper	NIL	NIL	NIL		2	SOURCED	$
Keeper Screws	NIL	NIL	NIL		4	SOURCED	$
Torsion Bar	1	SOURCED	$		1	SOURCED	$
Total	29				14

Table 1: Materials

INSULATED GLASS UNIT TRIPLE GLAZED/GLAZING COMPONENTS
	Conventional Door				The Eco Door™
Part	Quantity	Process	Approx Time		Quantity	Process	Approx Time
Spacer Bar	9.2 m (8)	SOURCED	$		NIL	NIL	NIL
Spacer Bar Corner Stakes	8	SOURCED	$		NIL	NIL	NIL
Heated Glass	1	SOURCED	$		NIL	NIL	NIL
Glass Panes	2	SOURCED	$		2	SOURCED	$
Plexiglass/ Glass	NIL	NIL	NIL		1	SOURCED	$
Desiccant	1	SOURCED	$		1	SOURCED	$
Butyl	1x358cm3	SOURCED	$		NIL	NIL	NIL
Adhesive	NIL	NIL	NIL		1x25.2cm3	SOURCED	$
IGU Parts	21				5

Table 2: IGU/Glazing Components

INSULATED GLASS UNIT TRIPLE GLAZED/GLAZING COMPONENTS
	Conventional Door		The Eco Door™
IGU Parts/Glazing	21		5
Frame Parts	29		14
Total Door Parts	50		19

Table 3: Total Components

OUTER FRAME MACHINING PROCESS TIME
	Conventional Door				The Eco Door™
Part	Quantity	Process	Approx Time		Quantity	Process	Approx Time
Outer Frame	4 members	MITRE CUT	2 min		4 members	MITRE CUT	2 min
Corner Stake Holes	8	DRILLING CENTRE	2 min		NIL	NIL	NIL
Earth Wire	1	DRILLING CENTRE	0.5 min		NIL	NIL	NIL
SG Cord Screws	2 TAPPED	DRILLING CENTRE	1 min		NIL	NIL	NIL
SG Cord Hole	1x25mm	DRILLING CENTRE	0.5 min		NIL	NIL	NIL
Handle Fixings	2	DRILLING CENTRE	0.5 min		2	DRILLING CENTRE	0.5 min
Hinge Torsion Hole	2	DRILLING CENTRE	1 min		2	DRILLING CENTRE	1 min
Hinge Torsion Keeper	NIL	NIL	Nil		2	DRILLING CENTRE	1 min
Handle	1 2 parts	SAW	0.5 min		1	SOURCED/ INJECTION MOULDED	NIL
Heater Plate	4	GUILLOTINE	1 min		NIL	NIL	NIL
Gasket Retainer	4	MITRE CUT	1.5 min		Nil	NIL	NIL
Heater Wire	1	CUT	0.25 min		NIL	NIL	NIL
Glazing Channel	1	MITRE CUT	1 min		NIL	NIL	NIL
Weld Corner & Clean	NIL	NIL	NIL		4	MIRROR WELD 2 HEAD W CLEANER	5 min
		OUTER FRAME	12 min				9.5 min
		ASSEMBLY	45 min
TOTAL			57 min				9.5min

Table 4: Machining time

INSULATED GLASS UNIT CURE & PROCESS TIME
	Conventional Door				The Eco Door™
Part	Quantity	Process	Approx Time		Quantity	Process	Approx Time
Spacer Bar	8	SAW	1.5 min		NIL	NIL	NIL
Spacer Bar Corners Assemble	2	BENCH	2 min		NIL	NIL	NIL
Desiccant	4	BENCH	2 min		2	BENCH	1 min
Glass Wash	3	WASH	3 min		3	WASH	3 min
Butyl Seal	1	BENCH	6 min		NIL	NIL	NIL
Adhesive Seal	NIL	NIL	NIL		3	BENCH	3 min
Butyl Core Cure Time	1	BENCH	24 hrs		NIL	NIL	NIL
Adhesive Cure Time	NIL	NIL	NIL		1	BENCH	10 min
TOTAL - Cure - Process			24 hrs 12.5 min				2 min 7 min

Table 5: IGU/Glazing cure and process times